Melt Flow Indexer (MFI)

Melt Flow Indexers are crucial instruments in the analysis of polymers and thermoplastics, pivotal for ensuring consistent quality in manufacturing processes such as extrusion and injection moulding. By determining the melt flow rate (MFR), melt volume rate (MVR), and critical parameters like melt density and viscosity, these tools provide invaluable data that optimise material behaviour under specific conditions. Find out more about our MFI testers below or contact our sales team for expert advice.

We have a detailed guide on Melt Flow Rate testing; click on the link. 

AML Instruments: Precision Beyond Purchase

Choosing an MFI from AML Instruments means more than acquiring high-performance equipment; it’s about securing a commitment to excellence that spans the entire lifespan of your instrument. Our comprehensive support extends beyond standard service, offering calibration, maintenance, and expert assistance to ensure your operations continually achieve peak performance.

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Our Melt Flow Indexers from Ray Ran

We exclusively provide Melt Flow Indexers manufactured by Ray Ran, which is known for their precision and reliability. Our offerings include:

  • MFR 100: Ideal for basic applications, providing essential features and functionality. Method A only
  • MFR 200: Advanced model with enhanced capabilities for more demanding testing requirements. Method A only
  • MFR 300: The most sophisticated option, with comprehensive features for complete analysis and data integration. Method A, B, or C

These models cater to various testing needs, from simple to complex, ensuring a solution for every level of requirement.

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Understanding Melt Flow Rate Testing

The melt flow rate is a crucial indicator of material viscosity at elevated temperatures and how it will process under load. Our indexers measure this rate and translate it into actionable insights, adhering to stringent international standards and enhancing quality control.

Features and Capabilities of Our Melt Flow Indexers

Our latest Melt Flow Indexers from Ray Ran feature state-of-the-art technology for unmatched accuracy and reliability:

  • High Precision Control: Advanced PID temperature controls allow for exact thermal regulation, which is critical for achieving consistent, reproducible results.
  • Enhanced Accuracy: Automated sample-cutting mechanisms drastically improve measurement precision, which is essential for critical quality assurance.
  • Durable Design: Constructed to withstand rigorous industrial use, our MFIs guarantee long-term reliability and durability.
  • Comprehensive Testing Suite: Our equipment can perform a wide array of tests, including MFR, MVR, and melt density, meeting diverse analytical needs.
  • Integrated Software Solutions: Selected models come with PCs and sophisticated software that simplify data management and enhance result interpretation, making complex analyses straightforward and user-friendly.

Using the Equipment

Our MFIs are designed for ease of use, from setup to result interpretation:

  • Setup: Digital timers, precise weight loaders, and temperature controls ensure quick and accurate setup.
  • Sample Preparation: Proper conditioning and preparation of materials are facilitated by our detailed guidelines, ensuring test standards are met consistently.
  • Interpreting Results: Our instruments provide data that is easy to read and interpret, allowing you to adjust process parameters and improve product consistency swiftly.

Calibration and Standards Compliance

All our MFI models comply with ASTM D1238 (Test Method A, B, or C) and ISO 11133-1 standards. Regular calibration and maintenance are supported, ensuring long-term reliability and performance with repeatable results, which is crucial for maintaining laboratory standards.

Glossary of Terms

  • Method A, B, C: Refers to specific ASTM D1238 test methods designed to determine the flow rates of thermoplastics.
  • Sample Preparation: The process of conditioning test materials to specified standards, crucial for achieving accurate and repeatable results.

Maintenance and Support

Despite the discontinuation of the Hanatek model, AML continues to provide full support for calibration and servicing. This ensures your equipment remains operational and accurate, helping avoid costly downtime and maintain productivity.

Applications and Benefits

Employing MFIs from AML Instruments empowers manufacturers to meet rigorous accreditation standards and elevate product quality. Our devices combine precision with ease of use, making them cost-effective solutions that enhance your processing capabilities without unnecessary expenditure. Their repeatability and accuracy make them indispensable assets in industrial research and development.

Contact Us

Ready to enhance your manufacturing accuracy? Contact our expert sales team today for more information on our Melt Flow Indexers and find the perfect solution for your testing needs.

AML Instruments, your partner in precision and reliability.

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