Ray-Ran MFR100 Basic Manual Melt Flow System

Manufactured by Ray Ran

The Ray-Ran MFR100 offers a straightforward, manual solution for melt flow testing, catering to laboratories and manufacturers who require basic but precise testing capabilities.

As the entry-level model in the Ray-Ran lineup, the MFR100 is designed for reliability and ease of use, adhering to international “Method A” testing standards.

Simple and Effective Testing Process:

The MFR100 facilitates the manual testing of molten polymers. Using a dead weight system, users can extrude polymers through a precision-controlled die under specified conditions. The extrusion is manually cut and weighed. By timing the extrusion process, the Melt Flow Index (MFI) or Melt Mass Flow Rate (MFR) in grams per 10 minutes is easily calculated, offering straightforward insights into the polymer’s flow characteristics.

Robust Build with Optional Enhancements:

This melt flow indexer is equipped with a hardened steel cylinder liner, easily replaceable to accommodate different testing needs or materials, including corrosive ones, with an optional upgrade to Hastelloy. It includes a tungsten carbide die and hardened steel piston, complete with a 2.16 kg test load, enabling immediate operation immediately.

Precision Temperature and Timing Controls:

Temperature control in the MFR100 is managed by a 16th DIN temperature controller, which displays both set and actual values. The included PT100 Platinum Resistance Thermocouple ensures accurate temperature control within 0.1°C across dual heating zones, maintaining consistency along the length of the barrel to meet international standards. An integrated digital timer helps to time the extrusion accurately for precise manual cuts.

Ease of Use and Maintenance:

The MFR100 features a manual die release mechanism designed for simplicity and ease of maintenance. Optional accessories like a pneumatic weight loader facilitate handling heavier test weights and simplify the cleaning process with a tool holder for an integrated cleaning tool.

Documentation and Compliance:

Each unit has comprehensive documentation, including a user manual and a fully traceable calibration certificate, ensuring users have all the necessary information for effective operation and maintenance. The apparatus also includes a CE declaration certificate.

Specifications:

Power Requirements: Available in either 220-240V 50Hz or 110V 60Hz.
Dimensions: 570 x 580 x 700 mm (Width x Depth x Height).
Weight: 35 kg.
Display: Features a large, twin-colour display for the digital temperature controller and timer.

Key Features & Benefits:

Digital Temperature Control: Offers precise control with an easy-to-set operation and large display.
Manual Extrusion and Cutting: Allows hands-on operation, ideal for custom or infrequent testing.
Temperature Range: From ambient up to 500°C, suitable for a variety of polymer types.
Digital Timer: Large display for easy monitoring, counting from 1 second to nearly 100,000 hours.
Standard Inclusions: Tungsten carbide test die, hardened steel piston, and necessary filling and cleaning tools.
Warranty and Support: This comes with a 1-year return-to-base warranty for peace of mind.

The Ray-Ran MFR100 is a dependable choice for those seeking fundamental melt flow testing capabilities in a manually operated system. It provides durability and precision aligned with essential industry standards.